The best welding jacket should be strong enough to protect your upper body from sparks, flying debris, spatter, chemical burns and excess heat associated with welding. Your preferred product also needs to be fire resistant and highly durable.
The cost of the leading welding jacket brands ranges from $30 to $90 apiece. While shopping for the best welding jacket, you need to consider such factors as materials, type of welding as well as size.
Throughout this guide, you will also learn what a welding jacket is as well as how to choose the right one. Reviewed below are the top five welding jackets you should consider.
What is a Welding Jacket?
Table of Contents
- 1 What is a Welding Jacket?
- 2 How Much Does a Welding Jacket Cost?
- 3 Comparing the Best Welding Jacket Models
- 4 1. Revco Bsx Welding Jacket – The Best Welding Jacket Overall
- 5 2. BSX Gear BX9C Black W/Red Flames Cotton Welding Jacket – The Best Cotton Welding Jacket
- 6 3. Miller Electric 2241909 Welding Jacket – The Most Affordable Welding Jacket
- 7 4. Lincoln Electric Heavy-Duty Leather Welding Jacket – The Best Heavy-Duty Welding Jacket
- 8 5. Leather Welding Work Flame-Resistant Heavy Duty Jacket – The Best Leather Welding Jacket
- 9 Factors You Need to Consider Before Buying a Welding Jacket
- 10 Ready to Use a Welding Jacket?
Though designed to look like a conventional jacket, the best welding jackets are actually essential personal protection equipment (PPE) for any welder. This piece of clothing is particularly designed to protect the torso, arms and neck from weld spatter, sparks, and heat.
In most states, it is now a requirement by OSHA for employers to issue their workers with the right protective gear, including a welding jacket. Basically, a welding jacket should be durable, fire resistant and feature thermal and electric resistance capabilities.
How Much Does a Welding Jacket Cost?
The cost of the best welding jackets varies significantly based on the material, safety and comfort features. On the affordable range, you can get some great pieces priced below $40.
If you would rather get a perfect blend of functionality, durability, and affordability, you should go for jackets priced between. $45 and $80.
The heavy-duty models with advanced features will cost you more than $75.
Comparing the Best Welding Jacket Models
|Revco Welding Jacket|
|BSX Gear BX9C Black W/Red Flames Cotton Welding Jacket|
|Miller Electric 2241909 Welding Jacket|
|Lincoln Electric Black Large Flame-Resistant Cloth Welding Jacket|
|leather Welding Work Flame-Resistant Heavy Duty Jacket|
1. Revco Bsx Welding Jacket – The Best Welding Jacket OverallAre you looking for the best blend of affordability, functionality and visual appeal in your welding jacket? You should consider getting this Revco welding jacket right away. The product is designed to offer you high levels of protection in a lightweight and comfortable design.
Additionally, it is flame-resistant, highly breathable, and features a stretch knit back panel. The looped knit yarns on the back panel of the jacket offers just the right amount of horizontal “give”. This has been proven to offer elders the level of flexibility and agility they require as they work on various projects. The looped yarns allow more air to flow through the fabric.
This allows for efficient cooling breathability as well as enhanced comfort. The product will offer protection for light-duty welding applications, through 50 washes at home. It is fitted with a couple of open as well as hidden pockets. The jacket mainly comes in black, but you may also get one with orange motives on the sleeves.
2. BSX Gear BX9C Black W/Red Flames Cotton Welding Jacket – The Best Cotton Welding JacketThe fire-resistant cotton construction of this welding jacket by BSX gear is lightweight and comparatively breathable. It is also resistant to fire and is fitted with adjustable waist straps and cuffs to ensure proper fitting. In addition to offering the flexibility you need for free movement, the jacket will also protect your upper body against sparks, splatter, and debris.
It features a stand-up collar and is made with cotton fabric. The cotton fabric construction makes it ideal for use in the summer. As a matter of fact, you may wear it under the scorching sun and not sweat that much. In this regard, it is considered to be one of the best summer welding jackets in the market.
Its appealing design features red trims, and flames logos on the sleeves to leave you looking classy while working. It comes in an array of size options, making it easy for you to choose the perfect fit. The manufacturer also offers directions on how to take measurements to ensure that you get your perfect size of the jacket.
3. Miller Electric 2241909 Welding Jacket – The Most Affordable Welding JacketNot only is this jacket appealing and stylish to look at, but its cotton/nylon construction also makes it lightweight and comfortable to wear for long hours. It features a Velcro strap at the collar, making it easy for you to adjust the jacket to the preferred fit. It is also fitted with a snap button closure with a fold-in-strap cuff which allows for a perfect fit.
Putting on the jacket and taking it off is also easy, thanks to its satin lining that offers smooth movement. Additionally, expandable leather has been positioned in key areas, making the jacket comfortable and easier to wear, even over extended periods. Though offered at an affordable price point, rest assured that this Miller electric welding jacket is of high quality.
It is made of pigskin, combined with Kevlar thread stitching for enhanced durability, strength and protection. It is also equipped with fire-resistant cuffs that are positioned above your wrist areas for enhanced protection. You will also like its stand-up collar that is designed to protect your neck area.
4. Lincoln Electric Heavy-Duty Leather Welding Jacket – The Best Heavy-Duty Welding JacketIf you are looking for the right PPE jacket for out of position welding applications, this Lincoln Electric leather welding jacket will come in handy. Its heavy-duty construction is made of full leather on the front, sleeves, and sides. As such, the jacket is known to offer excellent protection from sparks, heat and spatter.
The back of the jacket is made of premium flame-retardant cotton to improve airflow and overall comfort as opposed to other full leather jackets. For enhanced protection, the front buttons and neck are layered. Such a construction prevents debris from entering through the jacket crevasses.
The cuffs and neck parts of the jackets are adjustable, allowing you the flexibility of customizing the jacket to your preferred fit. It is also fitted with a large inside pocket for protected storage. The mid and lower back is made of premium flame-retardant cotton. Such a design is meant to improve its airflow to keep your cooler than other full leather welding jackets.
5. Leather Welding Work Flame-Resistant Heavy Duty Jacket – The Best Leather Welding JacketFeaturing a split cowhide leather construction, this product guarantees durability, function, and comfort. The thick leather build offers maximum durability and protection even in heavy-duty applications. In addition to the fire-resistant construction, it features strong US Kevlar threading, reinforced button, and convenient pockets.
All the buttons on this jacket are made of premium heavy weight. The fire-resistant jacket offers full coverage for enhanced protection. It features an adjustable stand-up collar for enhanced security and comfort. The collar may be adjusted to cover the entire neck region for enhanced protection.
The jacket has three pockets that may be used for tools and accessories. You may use the pockets to safely store your phone. It features a soapstone pocket on each sleeve as well. Though primarily designed for welding applications, the jacket may also be used in steel mills, gas welding, manufacturing, torch work, and woodworking.
Factors You Need to Consider Before Buying a Welding Jacket
Just as is the case with any other jacket, a welding jacket needs to offer a perfect fit and appearance. However, this is a protective piece of clothing and should be capable of protecting you from all the dangers associated with welding. As such, it needs to be much more than just a jacket.
While shopping for the best welding jacket, these are some of the main considerations you need to make:
Whether you engage in light or heavy-duty welding, you need to ensure that your preferred jacket is capable of protecting you from the harmful UV radiation and heat. Currently, manufacturers are using a myriad of materials to make welding jackets.
These are some of the welding jacket materials you should consider:
Cotton is known to be a flammable material. However, most light-duty welding jackets are made of the material. If this is your preferred welding g jacket material, you should ensure that the fabric structure of the jacket is altered to offer better fire resistance.
The preference of cotton jackets by welders may be attributed to their lightweight and flexible design. Cotton will also offer a softer feel than materials like nylon and leather. However, cotton welding jackets are not durable. As such, it is advisable to go for products that mix cotton with other materials, such as nylon fibers.
As compared to cotton, leather is rather durable. Additionally, the material exhibits the best thermal and fire resistance properties. Leather welding jackets are either made of split-grain or top grain leather.
For increased flexibility, some manufacturers are known for a couple of leather with cotton to make jackets. Cowhide leather is particularly a preferred type of leather for making welding jackets. This type of leather is strong, yet flexible, and offers superior durability.
As compared to other types of leather, cowhide does not crack easily. Again, cowhide leather offers the flexibility and breathability required in any PPE piece of clothing.
The cowhide has also been proven to be resistant to moisture damage, puncture, and heat. This makes the material perfect for making welding protective clothing.
Being a synthetic material, nylon is comparatively stretchable, strong, and lightweight, making it suitable for use in making protective clothing. In most cases, nylon welding jackets are machine-washable and exhibit low moisture absorbency properties.
Generally, nylon jackets are incredibly durable, and not susceptible to tears and gashes. Gear that is made from this fabric is also water-resistant, fire retardant, and may even have zero porosity. In some cases, manufacturers are known to combine nylon with Kevlar to make welding jackets.
The combination of nylon and Kevlar is very effective at preventing skin burns. As you may be aware, industrial and heavy-duty welding applications require extensive burn protection. This combination of materials will offer you this protection as well as flexibility and breathability.
Size and Comfort Features
In addition to being protective, the welding jacket you choose should be of the right fit and comfortable to wear for long hours. Welding jackets come in several standard sizes, including small, medium, and large.
The best way of ascertaining the best fit would be to measure the size of the biggest part of your chest and comparing this with the available jacket sizes. Alternative, you could just go for a jacket that is a size large than your shirt or sweatshirt.
All in all, your preferred product should allow you to move freely because welding procedures also require different positions like vertical and overhead welding
Type of Welding
Different types of welding will expose you to different types and levels of hazards. This is why you need to get a welding jacket that is suited for the intended application. The type of protective clothing required will mainly depend on the welding process and the welder’s position.
The different welding jobs such as MIG welding, Arc welding, and TIG welding require various welding gear types. It is highly advisable to wear a single jacket with long sleeves.
The jacket should also have a collar that folds upward for neck guard. However, it is best to get yourself a helmet with the best auto darkening welding lens, not only to protect your neck, but your vision as well. The majority of weld jackets are designed for light and moderate applications only, so it is imperative to pick one for heavy-duty welding as temperatures could really high.
Since this is still a piece of clothing, you need to worry about the prevailing weather conditions as well. Almost all the materials used to make welding jackets today are fire and water-resistant. If you will be wearing the jacket in warm weather conditions, you need one that is highly breathable and features some cooling mechanism.
You need a jacket that is comfortable to wear in any weather condition.
Ready to Use a Welding Jacket?
Protective Clothing is an important aspect of almost any industrial project. The best welding jacket is essentials for professional welding applications or just the simple DIY welding projects. The leading welding jackets are made of different materials to suit different application requirements.
Some of them are made of leather, cotton and some made of a combination of these materials with nylon. Just as is the case with the five products reviewed above, you should get a jacket that is fire resistant and offers the desired level of protection.
Whether it is for light-duty or heavy-duty welding applications, this guide will help you choose the best welding jacket. To fix small rips in your welding jacket, consider buying one of these handheld sewing machines. It will be easier and faster than using knitting needles.