There are small wire home jobs where connection by hand would do just fine. If you are taking on a fistful of wires and cables, then the standards handheld crimping tools should serve you well. But, when dealing with large cables or wires, you need a tool that is equal to the task. You need a hydraulic crimping tool.
Hydraulic crimping tools are exceptionally handy when it comes to crimping metals such as aluminum and copper. Compared to manual crimpers, hydraulic crimpers save you time and effort thanks largely to their usability and force employed.
Handy for both professionals and DIYers, hydraulic crimping tools exert immense pressure enabling you to make crisp and sharp corners on every crimping job.
When shopping for one, do check on the amount of force, quality of dies, ease of use, and construction quality, as these are paramount for any job, home or industrial. Here are the best-selling hydraulic crimping tools in the market and how they compare.
Our 5 Best Hydraulic Crimping Tools
|TEMCo Hydraulic Cable Lug Crimper TH0005|
|Goplus 16 Ton Hydraulic Wire Terminal Crimper – For Outstanding Build Quality|
|PENSON CAYQK007010 Hydraulic Cable Crimping Tool – The Affordable Crimping Tool|
|Electriduct 8 Ton Hydraulic Cable Crimper|
1. TEMCo Hydraulic Cable Lug Crimper TH0005 – The Versatile Crimping ToolTEMCo is a household name when it comes to industrial tools. Reputation aside, the TEMCo Hydraulic Cable Lug Crimper is a stand out versatile crimper spanning from 6 AWG to 600 MCM.
Within the wide range, this crimper is capable of dishing out 11 tons of force, which is remarkable considering its size. The crimping force and virtually indestructible dies make the TEMCo’s TH0005 a true powerhouse that can take on just about anything.
In terms of build and design, the TEMCo’s TH0005 features a durable black oxide head that can handle the immense pressure thrown at it. The oxide covering also ensures that this tool won’t flake and chip away with continued usage.
Every part of the TEMCo’s TH0005 that undergoes stress has supposedly been reinforced, and despite all this quality in construction, this crimper remains fairly lightweight. It weighs just over 9 pounds.
Accessory lovers will appreciate the fact that this crimper comes with a set of 12 dies in the box and a hydraulic rebuild kit should your crimper break down. Thanks to the 5-year warranty, however, we don’t think you will ever use the rebuilding kit. This goes to show the level of confidence TEMCo has in their products.
Unfortunately, this product is not the most user-friendly hydraulic tool available.
2. TMS Crimper-WL-YQK-300 – The User-friendly ToolThe TMS Crimper-WL-YQK-300 is a user-friendly hydraulic crimper that is user-friendly but still versatile enough for use on a variety of cabling jobs. This crimper can take on any job at home as long as you stay away from industrial class repairs.
This hydraulic crimping tool won’t feel like the most premium tool you ever handled but packs quite an awesome construction design considering its price.
Good for both rapid crimping as well as squeezing large lugs, this crimper is well equipped with 16 tons of power. In addition to this impressive power, this TMS crimper also contains 11 hexagonal dies of different sizes further increasing the versatility of this set.
The dies are made of steel, and you won’t encounter any issues with regards to material quality when working but are not indestructible. Within the carry case included are 16 to 300mm dies.
Though it’s a bit hefty at 13 pounds, its 18-inch design makes for a wonderful weight distribution across its body. All in all, there’s no getting around that this crimper looks cheap but internally this crimper has all it takes to be an outstanding home tool.
3. Goplus 16 Ton Hydraulic Wire Terminal Crimper – For Outstanding Build QualityA modestly powered hydraulic crimper, the Goplus 16 design suits small-scale applications such as a home garage and personal workshops. This is not to say however that the Goplus 16 is lacking in any way.
For starters, the crimper features a fully adjustable head that is capable of turning 180-degrees to keep you crimping even in tight spaces. The Goplus 16 is the ultimate tool if you are looking to crimp electrical, welding, power or battery cables.
One thing that you cannot take away from the Goplus 16 is its quality construction. Though it is primarily made from hardened steel, the Goplus 16 is still lightweight and portable weighing in slightly over 6 lbs.
The Goplus 16 is not expensive but does not feel cheap at all. We think it’s probably because of the chrome finish that boosts its aesthetic appeal and also doubles in providing a longer lifespan.
The Goplus 16 comes in a hard case like most hydraulic crimpers that enables you to stay organized and also eases on portability. In the box, you will find 11 dies that support a connection range of 16- 300mm.
Users will appreciate the extra safety features such as the automatic pressure release that keeps the tool within its limits.
4. PENSON CAYQK007010 Hydraulic Cable Crimping Tool – The Affordable Crimping ToolWith a 10-ton crimping power, the PENSON CAYQK007010 Hydraulic Cable Crimping Tool gives you the best value for money. One of the most economical products in the market the CAYQK007010 delivers an acceptable amount of accuracy and power.
Though it’s designed for use with all cable and wire sizes, users have reiterated the fact that it best used for larger diameter cables. The CAYQK007010 is very effective when used on marine and architectural wire rope applications.
The tool is capable of connections ranging from 6 AWG to 22 AWG and makes for an effective instrument considering its solid pressing action, carbon steel construction and ease of use.
5. Electriduct 8 Ton Hydraulic Cable Crimper – Most Efficient Crimping ToolCompared to the other products on this list, the Electriduct Hydraulic crimper comes with less crimping power of only 8 tons. Despite its low crimping power, this tool is a solid option that is very convenient and will satisfy most of your crimping needs.
One of the most user-friendly crimpers in the market, this tool offers the best battery cable crimping as well. Where it lacks in power, the Electriduct 8 Ton Hydraulic cable crimper makes up with a smooth and effortless crimping action that users appreciate.
The 9 hexagonal dies included make this product even more appealing.
Aside from all the goodies that come with this tool, some users still found its power inadequate while others had issues with its fit and finish. Away from these quirks, there’s no denying that this tool is efficient and extremely user-friendly.
Factors to Consider When Buying a Hydraulic Crimping Tool
Before you find the best hydraulic crimper, there are a few components to observe in order to land a decent one. Let’s go through them bit by bit:
The durability and longevity of a hydraulic crimping tool boil down to the quality of its dies. Of all the parts of a crimping tool, the dies experience the most wear and tear. For an unreliable crimping tool, the dies will suffer the most especially if you intend to use it for tough jobs.
Many hydraulic crimper kits come with an assortment of dies to help you crimp a variety of connection sizes. Besides having a number of dies, it is important that the dies be of high quality so that they are able to take you the mile.
While die-less crimpers are more advantageous when crimping different sized wires, crimping tools with dies still hold their own. They allow a wider range of wire sizes and have a less complicated design.
Crimp Power/ Hydraulic Force
It’s very important to pay attention to the details of a hydraulic crimping tool when purchasing one. Hydraulic crimper that is tailored to crimp large copper wires might not necessarily work on another large wire of another material.
It is prudent to have an idea of the amount of force you will need for the crimping tasks you have in mind. If you are not certain of the amount of force required, you should consult a licensed electrician to help you with the sizing and force requirements for a particular job.
There are certainly some limitations to the materials that can be crimped which depend on the strength of the hydraulic crimp and the tensile strength of its dies. You, therefore, need to go through the fine print on the manufacturer’s performance claims.
Many consumer-level crimping tools are crafted from hardened steel or other similar composites that are equally sturdy.
Wire Size and Crimp Quality
Falling in line with the wire size, the ability to press thick wire sizes is dependent on the power of a hydraulic crimping tool. /check out the American Wire Gauge (AWG) which categorizes crimping tools according to the wire gauge they can crimp.
Most hydraulic presses make use of the hexagonal style crimps because they are ideal for mechanical connections. These also prevent damage to conductors by distributing the force equally in all directions.
However, since there are a variety of standards out there, it is important that you get a crimping tool that is in line with your intended purpose.
There are two main crimping styles, the Indent, and the Hexagonal crimping style. Indent Style crimps are often used for fine stranded and compacted conductors. This style is easy to achieve and normally results in great pullout resistance and exceptional electrical performance.
Indent style crimps fuse the wire strands tightly together inside the connector forcing air to escape. The outcome of this exercise begets a firm connection but is difficult to check if the crimp has been properly made as compared to hexagonal crimps.
Hexagonal crimps, on the other hand, are more common and results in an equally strong mechanical connection. The biggest advantage of this crimping style over any other is that the force is applied from all directions while crimping preventing damage to the conductors.
This crimping style is an industry standard for copper and aluminum cables up to 1000kcmil. Like indent crimps, hexagonal crimps also results in great pullout resistance and superb electrical conductivity.
Convenient Operation/ Ergonomic Design
Because you will mostly be handling your crimping tool by hand, it’s important that you pick one with good ergonomics. The handle of your new hydraulic crimper should be comfortable enough to provide a non-slip grip and a non-tiring exercise.
A convenient crimping tool will surely add more productivity to your work and crisp connections for your mechanical or electrical works.
A determining factor of the grade of tools required is the volume of operation. A hand and hammer crimpers are good enough for hand crimping. However, if you are purchasing for voluminous operations, you will require automatic tools such as hydraulic or a pneumatic press.
Hydraulic and automated crimpers are a bit more expensive than their counterparts are but will prevent a great deal of strain and injury caused by repetitive crimping.
If you perform crimping duties occasionally like for a repair shop, then a multi-purpose unit that is affordable is your best alternative.
Crimpers come with different price tags, and for the most part, the expensive ones will get you better performance. For quality crimpers that will last you many years, we recommend that you go for renowned company products.
Hydraulic crimpers do not come cheap, to begin with, so you are better off adding a few more dollars to get the best one.
Our Final Verdict
As aforementioned, there is no shortage when it comes to hydraulic crimping tools, but still, there are a few things you need to look at in order get the best. Ensure that you get a hydraulic crimper with quality dies, as these are the heart of any crimping tool.
Aside from the dies, consider the type of job you may have with regards the required crimping force. As a rule of thumb, never settle for anything under 6 tons. Additionally, it’s important that the price you pay for a hydraulic crimper matches its durability and crimping quality.
While you are at it, make sure that the tool is convenient and easy to handle so that you have an easy time even when working for extended sessions.
If you are unsure of your options, just stick to the five products above, and you will be fine. If you have other preferences, the buyer’s guide above should help you find the right tool for your job as well.
Please let us know which of the five crimpers you opted for. Share any good or bad experiences you might have had as well.