Drywall sanding, to many, is one of the most arduous, messy and time-consuming tasks to do by hand.
Fortunately, to help in this, dustless drywall sanders have eased and revolutionized drywall sanding.
Drywall sanding systems are great time savers, especially for large jobs. They cannot be compared to hand sanding that requires lots of sandpapers and workforce.
A good sander will always leave you looking forward to the next sanding project.
Just like other power tools, there are plenty of drywall sanders with varied construction and performance classified by their models. This makes it somewhat difficult to find the best drywall sander.
After looking at various models, our drywall sander review below outlines some of the best sanders and how to pick them.
Best Drywall Sanders 2019
Table of Contents
- 1 Best Drywall Sanders 2019
- 2 1. The Porter Cable 7800 Drywall Sander – Best Overall Drywall Sander
- 3 2. The Zeny 800 Drywall Sander – Best Discount Choice Drywall Sander
- 4 3. The Aleko 804C Drywall Sander – Best Drywall Sander for the Price
- 5 4. The Wen 6369 Drywall Sander – Best for Tough Sanding Jobs
- 6 5. The Power Pro 2100 Drywall Sander – Best for All-Around Drywall Sanding
- 7 What to Consider Before Buying a Drywall Sander
- 8 Frequently Asked Questions About Drywall Sanders
- 8.1 Can I Use a Power Sander for Drywall?
- 8.2 Is Drywall Dust Harmful?
- 8.3 How Do You Limit Exposure to Drywall Dust?
- 9 Our Final Verdict
|The Porter Cable 7800 Drywall Sander|
|The Zeny 800 Drywall Sander|
|The Aleko 804C Drywall Sander|
|The Wen 6369 Drywall Sander|
|The Power Pro 2100 Drywall Sander|
1. The Porter Cable 7800 Drywall Sander – Best Overall Drywall SanderThe Porter Cable 7800 Drywall Sander is an innovative drywall-sanding tool with great features for ascertained quality drywall sanding experience. If provides up to 4.7 Amps making it an ideal choice for both professional and home tasks.
This lightweight model provides variable speeds ranging from 1400 to 2000 RPM. This enables you to carry out most of the tasks, adjusting to appropriate rates.
To minimize dirtying the environment, the Porter Cable 7800 Drywall Sander features an effective dust collection system. The 13-foot static-dissipating vacuum hose makes it extremely lightweight and convenient to use. You can reach hard to reach areas.
The Porter Cable 7800 Drywall Sander features a 9” circular pad and dial ranges of between 1 to 5 with the 5 setting being its full power. The articulating sanding head allows the user great maneuverability and comfort while in use.
The 7800’s head doesn’t gouge on the surface due to the presence of the little bristles. Its “skirt” traps dust that is then sucked up into the vacuum. The 180 grit sandpaper disc is perfect for sanding drywall compound whereas the 120 grit sandpaper is for sanding old paint.
2. The Zeny 800 Drywall Sander – Best Discount Choice Drywall SanderThe Zeny 800 Drywall Sander provides high-level ability at an affordable price making it an effective drywall sander for the budget. It is well built, easy to use and overly powerful.
Those who have tried this drywall sander attest its sturdy high-end design, which might be quite heavy. It is made of high-quality aluminum metal with a portable grip handle and 8.8-inch disc.
For exceptional power, the Zeny 800 Drywall Sander comes with 750-watt power output as well as speeds ranging from 1000 – 2000 RPM. It is overly lightweight. Weighing only 10lbs making it easy to use.
The drywall sander measures 65 x 11x 10.5 inches. The delivery package includes the sander hose, hexagon wrench, manual bag, screwdriver and a hexagon wrench for ease of use. Besides, it makes it a perfect choice for professionals and newbies.
Those who have tried this drywall sander agree on its great efficiency and performance. The assembly instructions are clearly stated and easy to follow. Additionally, they agreed that it sanded the walls efficiently and quickly with minimal dust left, perhaps due to its effective vacuum hose.
3. The Aleko 804C Drywall Sander – Best Drywall Sander for the PriceThe Aleko 804C Drywall Sander is an electric sander that is not only cheap but also comfortable and best for hard to reach areas of your wall. Besides its price, you will like its durable construction among other features.
To start off, it measures 27 x 12 x 8 inches and weighs approximately 15lbs for ease of use. It has a telescoping handle for enhanced comfort during sanding with powers ranging from 600 – 1500 RPM.
Such rotation speeds are supported by the 600W to 700W power input. For effective sanding, it features an 8.5” grinding pad, six sandpaper discs and a hose. The hose can easily be attached to the shop vacuum for ascertained dust collection. This makes it perfect for anyone looking to sand walls without worries of cleaning afterward.
Those who have tried the Aleko 804C Drywall Sander attests to its top-notch performance, design and undoubted durability. Many are impressed by its quality and sanding power.
Besides, some mentioned that they sanded their whole house walls and ceiling and achieved a smooth glass-like surface within 90 minutes with minimal effort and mess.
4. The Wen 6369 Drywall Sander – Best for Tough Sanding JobsThe Wen 6369 Drywall Sander is a powerful and well-constructed sanding tool, perhaps an excellent choice for any enthusiast looking for an overly efficient drywall sander. Though quite heavier than expected, this model has all an effective drywall sander could feature.
Perhaps the feature highlights of the Wen 6369 sander’s are the 8.5-inch pivoting head and variable speed controls ranging from 600 to 1500 RPM. This device features six 9-inch sandpaper discs of 60, 80, 120, 150, 180 and 240-grit coarseness.
The hook and loop base pad make it easy to change the sandpaper as the 5-amp head, and automatic dust removal system ensures a clean job. The device’s telescoping body makes it easy to reach far to reach areas. The device comes with a 2-year warranty on parts.
Previous customers who had tried the Wen 6369 Drywall Sander before attested to the product’s quality and power. Many commented on the fact that they quickly remodeled their house than expected. It also saved them much time and money too.
The Wen 6369 Drywall Sander is a perfect choice for anyone looking to undertake drywall sanding in an accurate, easy and exceptional performance. Besides, it is lightweight and comes at an affordable price. It is a good tool to use with minimal problems.
5. The Power Pro 2100 Drywall Sander – Best for All-Around Drywall SandingThe Power Pro 2100 Drywall Sander is a perfect choice for all-around sanding including the hardest to reach walls and ceilings. An efficient, easy to use, powerful and well-constructed sanding tool that works exceptionally well.
The device provides finishing touches on a new construction and drywall renovation in a faster and convenient way possible. Cleanup time is extremely reduced, perhaps facilitated with the help of external industrial vacuum cleaner.
The Power Pro 2100 Drywall Sander requires 710 watts of input power to facilitate its variable speeds ranging from 1000 to 2100 RPM. For convenience, it comes with a 13ft long vacuum hose and additional 5.5 ft extendable handle.
The durability of The Power Pro 2100 Drywall Sander is ensured by its strong, lightweight and strong aluminum makes. It attaches to the hose via strong hoop and loop fasteners. Like other high-end models, it comes with a set of six sanding paper discs.
Other additional features of this device include adapters that attach the hose from the unit, a removable large handle for better control and precision, a carrying bag for easy cleanup and hauling, rings that attach the hose to hold any power cables out of your way and extra carbon brushes.
What to Consider Before Buying a Drywall Sander
As mentioned before, finding the best drywall sander can be such a challenging task. This calls for meticulous search comparing the various features of top products on the market.
Begin by getting to know the various technical aspects of drywall sanders. Note that they are available in different sizes, varying power outputs, weights and different overall design.
Besides looking at these factors, keep in mind the following factors that determine the effectiveness of your drywall sander.
Drywall Sander Type
Drywall sanders are categorized based on various types. Some of the common types include orbital, detail and belt sanders. Other models could also include the finishing sanders and electric drywall sanders.
Belt sanders are perfect for heavy duty tasks such as sanding shutters. For curved shapes, consider an orbital sander or eccentric sanders. Similarly, wall sanders or giraffe sanders are ideal for standing up high.
Other sander types include vibrating sanders that are good for finishes and a parquet for parquet flooring. Electric sanders stand out from the rest for their comfort and quality performance.
Ease of Use
Drywall sanders are made to ease your sanding work. Many people often don’t consider the advantages of having a sander when installing drywall.
However, ultimately, they come to realize the importance of having a drywall sander at home, especially if the services of a professional drywall repair aren’t affordable.
That said, always consider an easy to use drywall sander, be it a corner or drywall ceiling sander. To ascertain this, it is prudent to always try out the sander before purchasing.
However, this may not be possible if you are planning to purchase the sander online.
The usability of any drywall sander directly lies on the weight of its model. For great effectiveness, high functionality and compactness, consider a drywall sander that weighs around 8 pounds or less.
With such weight, operation will be easy and comfortable. This is especially true if you will be using the sander for a long duration. Lighter units will keep you active during long projects.
Drywall sanders have varying range of RPMs. A sander with a high RPM offers high power. However, keep in mind that such sanders come with relatively more weight. Besides, they could be more expensive.
Nonetheless, such units significantly save your time and effort. If the heavy-duty sanders are out of your budget, consider moderately powered units that offer both quality and durability.
Sanding Pad Diameter
The sanding pad diameter indirectly determines how much time you will take sanding. Sanding discs with large diameters contact the drywall more as every revolution gets the work quickly done.
Similarly, a significant disc diameter adds some weight to the sander. Therefore, you should always balance between the disc diameter and your comfortable weight of the unit. A large diameter disc sander may make it difficult to lift or use, thus will be of no use.
Drywall Sander Price
Cost is often a tricky aspect when purchasing power tools and other construction tools. The varying price range of sanders determines the products quality and performance. However, having an expensive model doesn’t guarantee performance.
On the other hand, cheap drywall sanders may not provide the anticipated benefits. That said, always keep in mind the estimated budget while comparing the quality and functioning of the various models.
If you are familiar with sanding, you will attest that drywall sanding produces a lot of dust. Therefore, to avoid having quite a lot of cleaning to do after sanding consider a drywall sander that features an effective dust collection system.
This is especially of immense importance if your furniture and other household items are in the house.
Other top considerations to look into include:
- Durability – the material used in its construction determines the durability of a drywall sander. Of all metals, aluminum is a good choice. It is lightweight yet durable.
- Head design – does the head of the drywall sander swivel? A swiveling head means that you can reach all corners and angles with ease.
- Attached vacuum accessory – whilst some sanders need a specific vacuum to operate; others work well with any shop vacuum.
Frequently Asked Questions About Drywall Sanders
Can I Use a Power Sander for Drywall?
Yes, you can. However, people experienced with sanding drywalls often recommend a hand sander.
The thing with power sanders is that you must be extremely cautious and maintain an even pressure. Also, spend minimal time sanding each area because drywall is not very thick.
Note that if you are sanding a large wall, or if your wall has hard-to-reach areas, then a power sander is ideal.
Is Drywall Dust Harmful?
It is harmful over time. Talc, calcite, mica, gypsum, and silica are some of the compounds that make up drywall. These compounds have long been associated with varying degrees of eye, nose, throat and respiratory tract infections.
To put this into perspective; a hazard evaluation by NIOSH (National Institute for Occupational Safety and Health) determined that drywall sanders are exposed to 10 times more the permissible exposure limit (PEL) of 15mg/m3 for total dust set by OSHA.
To ensure you do not suffer this kind of exposure, it is advisable to purchase drywall sanders that come with a portable vacuum. The vacuum captures and eliminates the dust before exposure to a worker.
How Do You Limit Exposure to Drywall Dust?
As noted above, one should avoid drywall dust at all cost. There are three ways one can limit exposure for both the workers and the occupants of the house.
Prepare the Area
Preparing the area includes taking preventative measures before the job starts to ensure the dust will not spread all over the house. Some of those measures include
- Using heavy-duty plastic sheeting to block off all the vents and openings. The sheeting reduces the dust that is dispersed through the air.
- Using plastic sheeting to cover the floor and the furniture so that the upholstery does not absorb the dust.
- Turning off the HVAC system so that the dust does not get into it and spread throughout your home.
- Removing any window and door screens so that air can move freely from inside to outside ensuring the dust will not be trapped in the house.
Controlling The Dust During Actual Sanding
One can control the drywall dust in three ways.
a) Never Remove Your Facemask and Take Breaks to Clean
Taking breaks to clean adds more work and it is up to you to determine how many breaks you will take. However, experts recommend you clean at least once per day.
This is because drywall dust is pervasive and it builds up fast. If you let it build up, it becomes harder to clean, and you inhale more of it.
b) Limit Access to Work Area
Due to its fine nature, just walking around the work area stirs the dust. Consequently, you should ensure very few people have access to the work area. That way, the dust will not spread as fast.
c) Ensure There Is Only One Entryway
With one designated entryway, it becomes easier to guarantee you do not track dust all over the house.
Clean Up Once the Job Is Done
Cleaning up is the final step in limiting exposure. It involves sweeping, vacuuming and wiping all the surfaces with a damp microfiber cloth.
Our Final Verdict
Drywall sanding can be made easy or tough based on your choice of tools. Large jobs often require that you consider the best sander on the market.
Similarly, light to medium drywall sanding tasks requires quality tools for ascertained quality results.
The best tool ought to be lightweight for easy maneuverability, feature an efficient dust collection system, easy to use, durable and swiveling head design.
To find the best, consider our drywall sander review and guide above.
Have you tried any of the drywall sander mentioned above? Which one do you prefer? Please tell us in the comments below!